7 Types of Electrical Switchgear Explained (With Table)

16 min read
NAIJI Electric Technical Team
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7 Types of Electrical Switchgear Explained (With Table)
Table of Contents

Overview: How Switchgear Is Classified

Switchgear is not a single product — it is a broad family of equipment used to control, protect, and isolate electrical circuits. Engineers classify switchgear along five dimensions, and understanding these classifications is essential for specifying the right equipment.

Classification Dimension Categories
1. Voltage LevelLow voltage (LV), Medium voltage (MV), High voltage (HV)
2. Insulation MediumAir (AIS), Gas (GIS), Oil, Vacuum, Solid
3. Construction TypeMetal-clad, Metal-enclosed, Open-type
4. InstallationIndoor, Outdoor, Pole-mounted, Underground
5. FunctionCircuit breaker panel, Load break switch, RMU, MCC, Metering

1. Types by Voltage Level

Low Voltage Switchgear (below 1 kV)

LV switchgear operates at 230-690 V and distributes power within buildings and facilities. It uses air circuit breakers (ACB), molded case circuit breakers (MCCB), and miniature circuit breakers (MCB) as protective devices.

Common types include draw-out switchgear panels (like the GCS series, up to 4000 A), fixed-type panels (like the GGD series), and motor control centers (MCCs). The EZMX1 air circuit breaker (up to 6300 A / 135 kA) is one of the world's most compact ACBs used in LV main incoming panels.

Medium Voltage Switchgear (1 kV - 52 kV)

MV switchgear is the largest and most diverse category. It uses vacuum or SF6 circuit breakers and serves as the backbone of power distribution networks. The most common ratings are 12 kV, 24 kV, and 40.5 kV. For a deep dive into voltage classes and selection criteria, see our medium voltage switchgear guide.

NAIJI Electric's MV lineup spans the full range: metal-enclosed switchgear panels (ASN series), gas-insulated switchgear (GSN series), outdoor vacuum circuit breakers (ZW32), and indoor vacuum circuit breakers (VN/CE/CVG series).

High Voltage Switchgear (above 52 kV)

HV switchgear operates at transmission voltages (66 kV to 800 kV) and is typically installed in large outdoor substations or as GIS in compact indoor substations. It uses SF6 as the primary interrupting and insulating medium at these voltage levels.

2. Types by Insulation Medium

Air-Insulated Switchgear (AIS)

AIS uses atmospheric air for insulation between live parts. It is the simplest, most economical, and most widely used type at both LV and MV levels. Air provides adequate insulation at moderate voltages but requires larger clearance distances than gas insulation.

  • Advantages: Low cost, simple construction, easy to inspect and extend, no gas handling
  • Disadvantages: Large footprint, sensitive to dust/humidity/pollution, requires regular cleaning
  • Example: ASN3-12 — 12 kV AIS with vacuum circuit breakers, up to 5000 A / 50 kA

Gas-Insulated Switchgear (GIS)

GIS encloses all live components in sealed metal housings filled with an insulating gas, typically SF6 or nitrogen. The superior dielectric strength of the gas allows 50-80% size reduction compared to AIS.

  • Advantages: Extremely compact, immune to environment, maintenance-free gas compartment, excellent reliability
  • Disadvantages: Higher cost, requires gas handling for maintenance, SF6 is a potent greenhouse gas
  • Example: GSN3-12 — 12 kV C-GIS with eco-friendly nitrogen insulation, 3150 A / 40 kA

For a detailed comparison, see our guide: What Is Gas-Insulated Switchgear (GIS)?

Vacuum-Insulated Switchgear

While vacuum is primarily used as an arc-extinguishing medium inside interrupters, some modern designs use vacuum for both switching and insulation, eliminating the need for any gas. This emerging technology is still maturing but represents the future of truly SF6-free switchgear.

Oil-Insulated Switchgear

Oil circuit breakers use mineral oil for both insulation and arc extinguishing. Once dominant at MV and HV, they have been largely replaced by vacuum and SF6 technology due to fire risk, maintenance burden, and environmental concerns. Oil breakers are still found in older installations worldwide.

3. Types by Construction

Metal-Clad Switchgear

The highest level of construction: grounded metal barriers separate every functional compartment (bus, breaker, cable, control). The circuit breaker must be draw-out (withdrawable). Automatic shutters seal openings when the breaker is removed. Provides the best arc containment and maintenance safety.

Metal-Enclosed Switchgear

A grounded metal enclosure surrounds the assembly, but internal barriers between compartments are not mandatory. Can use either draw-out or fixed-mount breakers. More compact and cost-effective than metal-clad.

For a detailed comparison: Metal Clad vs Metal Enclosed Switchgear

Open-Type Switchgear

Components mounted on open frames without full enclosure. Used mainly at high voltage in outdoor substations where equipment is spaced far apart. Rarely used at medium voltage in modern installations.

4. Types by Installation

Indoor Switchgear

Designed for installation in electrical rooms, substations, or buildings. Protected from weather but requires adequate ventilation and clearance space. Most MV switchgear in commercial and industrial settings is indoor type.

Outdoor Switchgear

Designed to withstand rain, sun, wind, ice, and temperature extremes. Uses weatherproof enclosures (IP ratings) or inherently weather-resistant construction. Common for distribution networks and rural substations.

Pole-Mounted Switchgear

A subset of outdoor switchgear mounted directly on overhead line poles. Used extensively in rural and semi-urban distribution networks. Includes pole-mounted circuit breakers, load break switches, and reclosers.

Underground / Pad-Mounted

Installed at ground level or below ground in urban areas where overhead lines are not permitted. Ring main units (XGN15-12) are the primary switchgear type for underground cable networks.

5. Types by Function

Circuit Breaker Panels

The core function: contain a circuit breaker for protecting and switching feeders, transformers, generators, or motors. Available with vacuum breakers (VCB) or SF6 breakers.

Ring Main Units (RMU)

Compact switchgear for cable distribution networks, combining load break switches and fuse switches in modular configurations. Used at every distribution point in urban underground networks. XGN15-12 offers multiple module combinations (2L+1F, 2V+1F, etc.).

Load Break Switch Panels

Contain load break switches (LBS) for sectionalizing feeders. Can interrupt load current but not fault current. Often used at distribution branch points and customer boundaries.

Contactor Panels

Contain vacuum contactors for frequent switching of motors and capacitor banks. Designed for high duty cycles (hundreds of thousands of operations) that would wear out a circuit breaker.

Motor Control Centers (MCC)

Specialized LV or MV switchgear assemblies containing multiple motor starter units. Each unit includes a contactor or circuit breaker, overload relay, and control circuitry for one motor. GCS draw-out switchgear is commonly used as the platform for LV MCCs.

Metering Panels

Contain voltage and current transformers for revenue metering and system monitoring. Often combined with a disconnect switch or circuit breaker in the same switchgear lineup.

Key Standards for Each Switchgear Type

Every switchgear type must comply with specific international standards that define design requirements, testing procedures, and safety classifications. Specifying the correct standard in your procurement documents ensures you receive equipment that has been independently verified for your application. For a detailed guide to the most important medium voltage standard series, read our IEC 62271 switchgear standard guide.

Switchgear TypePrimary StandardKey Test Requirements
MV Circuit Breakers (VCB/SF6)IEC 62271-100Short-circuit breaking, mechanical endurance (M1/M2), dielectric withstand
Metal-Enclosed Switchgear PanelsIEC 62271-200 / IEEE C37.20.3IAC internal arc, temperature rise, partition class (PM/PI), LSC category
Metal-Clad SwitchgearIEEE C37.20.2All IEC 62271-200 tests + draw-out mechanism, automatic shutters
Gas-Insulated Switchgear (GIS)IEC 62271-203Gas tightness, partial discharge, gas monitoring, all 62271-200 tests
Ring Main Units (RMU)IEC 62271-200 + 62271-105Switch-fuse combination, cable-charging, loop-switching duties
Load Break SwitchesIEC 62271-103Load switching duties, earth fault making, cable-charging current
Vacuum ContactorsIEC 62271-106High-duty-cycle endurance (100,000+ operations), motor starting
LV Switchgear AssembliesIEC 61439-1/2Temperature rise, short-circuit withstand, IP rating

When evaluating manufacturers, the most important document to request is the type-test report from an accredited independent laboratory. Learn what to look for in test reports in our switchgear testing standards and procedures guide.

The switchgear industry is undergoing significant transformation driven by environmental regulation, digitalization, and grid modernization:

  • SF6-free transition: The EU F-Gas Regulation is accelerating the shift to SF6-free switchgear at medium voltage. Nitrogen, dry air, and vacuum-solid insulation are replacing SF6 in new installations. See our detailed regulatory compliance guide for timeline
  • Digital switchgear: IEC 61850 communication, embedded IoT sensors for condition monitoring, and AI-powered predictive maintenance are transforming switchgear from passive equipment into intelligent grid assets. NAIJI Electric's ASN3i-12 represents this trend
  • Compact design evolution: Urban space constraints drive demand for ultra-compact designs like the ASN550 (550 mm depth) and integrated compact substations that combine RMU, transformer, and LV panel in a single enclosure
  • Renewable integration: Solar and wind generation growth is creating demand for specialized switchgear configurations at collector substations, with particular requirements for bidirectional power flow and fast-acting protection. See our industrial applications guide for details
  • Extended mechanical life: Next-generation vacuum interrupters with advanced CuCr contact materials are achieving 30,000-50,000 operations — 3-5x the life of previous designs

Switchgear Protection and Coordination

No switchgear classification discussion is complete without addressing protection coordination — the systematic coordination of protective devices to ensure that only the device nearest to a fault operates, minimizing the impact on the rest of the network.

Key protection elements integrated into or coordinated with switchgear include:

  • Overcurrent relays (50/51): The most common protection — detect fault currents and trip the associated circuit breaker. Inverse-time and definite-time settings must be coordinated between upstream and downstream devices
  • Earth fault relays (50N/51N): Detect ground faults, which are the most common fault type (70-80% of all faults in MV networks). Proper earthing system design is essential for earth fault protection to work correctly
  • Differential relays (87): High-speed protection for transformers and bus sections — trips in less than 30ms for internal faults
  • Arc flash relays: Optical sensors detect the light from an arc flash and trip the upstream breaker in less than 50ms, dramatically reducing incident energy

For a complete guide to selecting and coordinating protection relays with medium voltage switchgear, see our protection relay types and selection guide. For short-circuit rating calculations needed for relay setting studies, see our kA rating guide.

How to Select the Right Type

Decision Factor Recommended Type
Standard 12 kV industrial substationMetal-enclosed AIS with vacuum breakers (ASN3-12)
Space-constrained urban substationGas-insulated C-GIS (GSN3-12)
Underground cable networkRing main unit (XGN15-12)
Rural overhead distributionPole-mounted VCB (ZW32-12)
Commercial building (office/bank/data center)Compact switchgear (ASN550, 550 mm depth)
Smart grid with remote monitoringIntelligent switchgear (ASN3i-12 with IEC 61850)
Frequent motor switchingVacuum contactor panel (CEC)
40.5 kV high-voltage class40.5 kV switchgear (ASN1-40.5) or GIS (GSN1-40.5L)
SF6-free / eco-friendly requirementNitrogen-insulated GIS (GSN3-12)

For a more focused comparison of medium voltage switchgear types specifically, see our MV switchgear classification guide and MV switchgear selection guide. For project-specific switchgear selection guidance, contact the NAIJI Electric engineering team.

Frequently Asked Questions

How many types of switchgear are there?
Switchgear can be classified along five dimensions: (1) by voltage — low voltage (below 1 kV), medium voltage (1-52 kV), and high voltage (above 52 kV); (2) by insulation medium — air-insulated (AIS), gas-insulated (GIS), oil, or vacuum; (3) by construction — metal-clad, metal-enclosed, or open-type; (4) by installation — indoor or outdoor; and (5) by function — circuit breaker panels, load break switch panels, ring main units, motor control centers, or metering panels. These dimensions combine to create dozens of specific switchgear types.
What is the most common type of medium voltage switchgear?
The most common type of medium voltage switchgear worldwide is air-insulated, metal-enclosed switchgear with vacuum circuit breakers, rated at 12 kV. This combination offers the best balance of cost, performance, maintenance simplicity, and environmental friendliness (no SF6). It is used in industrial plants, commercial buildings, substations, and distribution networks globally.
What is the difference between AIS and GIS switchgear?
AIS (Air-Insulated Switchgear) uses atmospheric air as the primary insulating medium between live parts. GIS (Gas-Insulated Switchgear) uses a sealed gas (typically SF6 or nitrogen) for insulation. GIS is 50-80% smaller than AIS, immune to environmental contamination, and requires less maintenance, but costs more upfront. AIS is simpler, cheaper, and easier to extend but needs larger rooms and regular cleaning.
What type of switchgear should I use for my project?
The selection depends on several factors: voltage level (determines LV vs MV vs HV), available space (GIS for tight spaces, AIS for open areas), environment (GIS for polluted/coastal/underground, AIS for clean indoor), budget (AIS is cheaper per bay), maintenance capability (GIS is nearly maintenance-free), and local codes/utility requirements. For most 12 kV industrial applications, metal-enclosed switchgear with vacuum circuit breakers is the standard choice.

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